The Complete Guide To Air Compressors And Why They Are Needed In Manufacturing
by Arnab Dey Technology 23 June 2022
An air compressor is a device used to convert power into pressure. The general rule of thumb is that the faster you go, the more pressure you make. Air compressors are used for many different applications including powering pneumatic tools and blowing up inflatables.
A lot of manufacturing processes rely on air compressors to create the necessary amount of force or pressure, which in turn enables them to function properly and ultimately produce a product with a desirable quality level. This guide will be an overview of the types of compressors, how they work and what each one is best suited for.
What is an Air Compressor and What Are the Different Kinds?
An air compressor is a machine that is used to compress air. It can be used to power other tools or appliances that require compressed air. The most common use of an air compressor is in the automotive industry and the construction industry.
Air compressors are classified into four types: rotary vane, reciprocating piston, centrifugal, and diaphragm. A rotary vane compressor uses sliding vanes eccentrically on a rotary motor to force air into a narrowing channel, a reciprocating piston uses pistons in a cylinder, and a centrifugal compressor uses spinning blades, and a diaphragm compressor has two plates that squeeze together to reduce the volume of gas between them.
How do Air Compressors Work?
An air compressor usually consists of three major parts: a motor, an inlet, and an outlet. The motor is used to drive the piston inside the cylinder, the inlet is where compressed air enters from outside, and the outlet is where it leaves to be delivered to another device.
1. Rotary Vane
This type of compressor uses a rotary motor to force air into a narrowing channel. It is more efficient than reciprocating pistons and produces large amounts of pressure at lower speeds. There are lots of resources to learn more about rotary vane compressors.
2. Reciprocating Piston
This compressor uses pistons in a cylinder to create the force that is used in industrial tools, but it also has many other uses. The piston can be used to compress air through an orifice, and it can also work as a blower or suction device.
It is best suited for applications that do not require high-powered air flow, especially when durability and reliability are important factors.
3. Centrifugal Compressor
This compressor uses spinning blades to compress air in a compact volume. It is best suited for a wide range of products, mostly for industrial purposes. However, it is not as efficient as other types of compressors and produces more noise than other types.
4. Diaphragm Compressor
This compressor uses two plates that squeeze together to reduce the volume of gas between them. It is best suited for applications that require high-powered air flow, like automobiles and air tools.
These are just a few examples of the different types of compressors and their uses.
How Many Air Compressors Do I Need?
The number of air compressors you need depends on how many different jobs you have that require compressed air. As a rule, one compressor should be sufficient if you only need to use it occasionally or if you are using only one device made by the same company.
However, if you own several tools or appliances manufactured by different factories, then purchasing multiple units is the best option since they will all save money over time on maintenance and repair costs.
Typical Uses of Compressed Air Include:
- Blowing up inflatables
- Pneumatics tools
- Power drills
- Drilling steel
- Automotive and power tool repair, maintenance, and assembly
- Pipe benders: bending pipe into various forms
- Forklifts: lifting pipes from ground level to a tower or platform for welding or cutting
- Power saws: cutting metal materials into different shapes and sizes
- Applying adhesive to surfaces
- Fastening bolts and nuts
There are also air compressors that are used for non-industrial applications, such as carpenters, that use compressed air to control air quality by reducing air-borne particles, and decorators wanting to spray paint.
No matter what the nature of your business is, you need the right air compressor to help you produce good quality final products. A wide range of tools can be operated using compressed air, and this makes it an essential component in manufacturing plants.
Air compressors play a big role in facilitating manufacturing processes. Without them, there would be no pneumatic tools, blowers, or paint sprayers.
Now that you have a basic understanding of the different options of air compressor technology available, you should be able to select the most appropriate solution for your business.
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